Pulley Ratio Calculator
The Pulley Ratio Calculator determines speed and torque relationships between driver and driven pulleys. Enter pulley diameters to find the speed ratio, output RPM, and torque multiplication for belt-driven machinery, HVAC systems, and industrial equipment.
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What is a Pulley Ratio?
A pulley ratio is the relationship between the diameters (or number of grooves) of two pulleys connected by a belt. When a small pulley drives a larger one, the output speed decreases but torque increases. A 4-inch driver pulley turning a 12-inch driven pulley creates a 3:1 ratio — speed is reduced by 3× and torque is multiplied by 3×.
Pulley ratios are used in industrial machinery, automotive accessory drives, HVAC blower systems, drill presses, and exercise equipment. Variable-speed pulleys allow infinite ratio adjustment by changing the effective diameter.
Formulas & Equations Used
This Pulley Ratio Calculator uses the following core equations:
1 Pulley Speed Ratio ▼
6-inch driver and 12-inch driven: Ratio = 6/12 = 1:2 (speed halved, torque doubled).
2 Output RPM ▼
Motor at 1750 RPM with 3" driver and 9" driven: Output = 1750 × (3/9) = 583 RPM.
3 Torque Output ▼
10 ft-lb input with 2:1 ratio: Output = 10 × 2 = 20 ft-lb (minus belt losses).
How to Use This Pulley Ratio Calculator
Follow these 3 simple steps:
Enter Your Values
Type the known values into the input fields above. The Pulley Ratio Calculator accepts any positive numbers.
Choose Calculation Mode
Select Solve, Simplify, or Scale mode in the calculator. Each applies different equations to your inputs.
View Results
Click Calculate to see your answer with a visual ratio bar, pie chart, and step-by-step solution breakdown.
Example Problems & Step-by-Step Solutions
Here are 3 worked examples using this Pulley Ratio Calculator:
Example 1 Motor: 1750 RPM, 4" driver, 10" driven pulley
Example 2 Find driver pulley size for 500 RPM output from 1200 RPM motor
Example 3 Two-stage pulley system: 3:1 then 2:1
Frequently Asked Questions
How does pulley size affect speed? ▼
A larger driven pulley reduces output speed but increases torque. A smaller driven pulley increases speed but reduces torque. The ratio is directly proportional to the diameter ratio of the two pulleys.
Do V-belts slip and affect the ratio? ▼
Well-tensioned V-belts have minimal slip (1-3%). For precise applications, use timing belts (cogged/synchronous belts) which have zero slip and maintain exact speed ratios.
Can I use different sized pulleys to save energy? ▼
Matching pulley ratios to the required load speed improves efficiency. Running a fan at 75% speed (using pulley ratio) reduces power consumption by about 58% due to the fan affinity laws (power ∝ speed³).
What is a variable speed pulley? ▼
A variable speed pulley (VP) has adjustable halves that change the effective diameter. As the halves spread apart, the belt rides lower, changing the ratio. This allows continuous speed adjustment without changing pulleys.
How do I calculate belt length for two pulleys? ▼
Belt Length ≈ 2C + π(D+d)/2 + (D-d)²/(4C), where C = center distance, D = large pulley diameter, d = small pulley diameter. Add 1-2% for tensioning.